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Warradarge Stage 1 Wind Farm

PROJECT SCOPE:

  • Route Planning
  • Port Handling
  • Delivery
  • Storage & Offload

Taming Western Australia's Windy West, Through Bushfires, Storms and a Global Pandemic

The Warradarge Wind Farm consisted of 51 Vestas V136 3.6MW wind turbine generators, situated in Western Australia. ARES transported all wind turbine components from the Port of Henderson south of Perth to site, a distance.

Keeping Pace Through Disruption

Completed on schedule, Stage 2 extended the coordinated, engineering-led delivery approach ARES established across the original Warradarge and Yandin programme.

At the peak of both projects, ARES sustained a combined rate of 5 complete wind turbines per week, delivering 15 blades and 35 tower sections every week: the highest run rate ever achieved for wind turbine transport. Underpinning it all was an unflinching focus on HSE and industry-best safety practices, and the reward was two major projects delivered without any major safety incidents.

Project Challenges

  • 01

    Doubling the Complexity

    Running Warradarge alongside the Yandin Wind Farm meant doubling almost everything at once: cargo volumes, equipment requirements, storage needs and scheduling pressure. Instead of managing one wind farm delivery program, the team was effectively coordinating two simultaneous 51-turbine campaigns through a single port, all while maintaining the pace and precision each client expected.

  • 02

    Extreme Weather Disruption

    Mother Nature made no allowances for the delivery schedule. Major bushfires across Western Australia delayed deliveries to site between December 2019 and January 2020, and just as the project regained momentum, storms and heavy rainfall damaged the Warradarge site entry road, shutting it to all heavy traffic for a full week in February.

  • 03

    A Global Pandemic Mid-Project

    In March 2020, COVID-19 arrived in the middle of an already complex delivery program. New health protocols, PPE requirements and permit conditions had to be introduced almost overnight. Transport was fortunately classified as an essential service, which helped keep disruption to deliveries to a minimum, but it still demanded fast adaptation across the whole operation.

  • 04

    Unprecedented Delivery Volumes

    At the combined peak of Warradarge and Yandin, the team was moving five complete wind turbines every week, around 45 individual deliveries, or roughly 8 to 9 per day. Sustaining that rate required tight coordination between loading and unloading operations at port, permitting processes and on-site supervision, all running in lockstep to avoid bottlenecks.

  • 05

    Navigating a Populated Transport Route

    Unlike more remote wind farm projects, the transport route for Warradarge passed through the main metro area of Perth before heading north on the Brand Highway. Oversized and over-height components needed careful route planning, including detours around low overpasses, to move safely through populated areas without disrupting local traffic or infrastructure.

Cargo Carried

A breakdown of the specialised cargo transported as part of this project.

0
VESTAS WIND TURBINES

Each turbine stands 152m tall (base to tip) with 67m-long blades, and produces 3.5MW of green power.

0
KM’s TO SITE

The journey took around 4-5 hours, including slowdowns and 
fatigue breaks.

0
DELIVERIES PER WEEK

This includes deliveries for Yandin, for a combined delivery rate of 5 complete wind turbines per week.

0
TOTAL DELIVERIES

These include turbine components, towers, blades, transformers and containers.

Ares were able to meet the compressed schedule requirements of the project while providing exceptional level of service. The components were delivered on time, within budget and free of any damage.

GURPREET CHATHA, PROJECT MANAGER, VESTAS

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Yaloak Wind Farm

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